AOpen DE7200 Series Instrukcje Operacyjne Strona 17
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SECTION 2 - SAFETY
30 Sep 13 2-1
DE-7200VFDCentrifuge
GENERAL
This section contains a summary of WARNINGS used in this manual and a list of material safety
data sheets (MSDSs) applicable to the equipment. The centrifuge has been designed to perform
the stated functions safely.
WARNINGS
All persons responsible for operation and maintenance of this equipment must read and
understand all safety information in this manual prior to operating and/or maintaining the
equipment. The safety warnings listed below are included in applicable procedures throughout
this manual.
Work Area
WARNING! ALWAYS BE AWARE OF WORK AREA HAZARDS
TO PROTECT
AGAINST
SLIPS, TRIPS, AND FALLS WHEN WORKING ON OR NEAR THIS
EQUIPMENT
.
WARNING! LOUD NOISE! WEAR
HEARING PROTECTION AT ALL TIMES
WHEN WORKING ON OR NEAR
THIS EQUIPMENT.
WARNING
! VISION HAZARD! SAFETY GLASSES MUST BE WORN AT ALL
TIMES WHEN WORKING ON OR NEAR THIS EQIPMENT TO PREVENT
SERIOUS EYE INJURY OR PERMANENT LOSS OF VISION.
Electrical Hazards
DANGER! HIGH VOLTAGE! SHUT DOWN, LOCK OUT, AND TAG OUT
ELECTRIC POWER, AND ENSU
RE THAT EQUIPMENT HAS STOPPED
ROTATING BEFORE WORKING ON THIS EQUIPMENT.
IF THE INPUT POWER
IS SPLIT, BE SURE THAT PHASING IS CORRECT BEFORE APPLYING
POWER TO CENTRIFUGE.
DANGER! USE EXTREME CAUTION WHEN OPERATING
CENTRIFUGE WITH
PURGE SYSTEM BYPASSED.
DANGEROUSLY HIGH VOLTAGE WILL BE
PRESENT IN CONTROL CABINET IF DOOR IS OPENED WHILE POWER IS
APPLIED.
WARNING!
DRIVE MOTOR MUST BE OPERATED AT THE DESIGNATED
SUPPLY VOLTAGE.
- DE-7200 Centrifuge 1
- CONTENTS 5
- Section 6
- CONTENTS 7
- SECTION 1 - INTRODUCTION 9
- EQUIPMENT USE 10
- DESCRIPTION 10
- Rotating Assembly 11
- Drive Motors 12
- Control Cabinet 12
- Case and Base 13
- Vibration Switch 13
- MECHANICAL OPERATION 14
- CONTROL SYSTEM 15
- PRODUCT SUPPORT 16
- CONTACT INFORMATION 16
- SECTION 2 - SAFETY 17
- Equipment Handling 18
- Maintenance 19
- Storage 19
- MSDS’S (CONT’D) 20
- SECTION 3 - INSTALLATION 21
- STORAGE 22
- Rotating Assembly and Motors 22
- INSTALLATION SEQUENCE 23
- EQUIPMENT HANDLING 24
- EQUIPMENT HANDLING (CONT’D) 26
- Liquid Discharge 29
- Solid Discharge Chute 29
- EQUIPMENT LEVELING 29
- FEED AND FLUSH CONNECTIONS 31
- COMPRESSED AIR 33
- FEED PUMP 33
- ELECTRIC POWER CONNECTIONS 33
- Connection Options 33
- POLARITY TEST 36
- SENSOR CONNECTIONS 37
- MACHINE STARTUP 38
- GENERAL 39
- SOFTWARE VERSION 39
- OPERATING SAFETY 39
- Purge System Bypass 40
- INITIAL STARTUP 41
- INITIAL STARTUP (CONT’D) 42
- OPERATING INSTRUCTIONS 43
- NORMAL STARTUP 44
- COLD CLIMATE STARTUP 45
- OPERATION 45
- Bowl Speed 47
- Conveyor Differential Speed 47
- Pond Depth 47
- Pond Depth (Cont’d) 48
- BEARING TEMPERATURES 50
- MOTOR TORQUE TREND 50
- SYSTEM DIAGNOSTICS 51
- PERFORMANCE STATUS 51
- ALARM AND FAULT MESSAGES 52
- VFD STATUS 53
- VFD STATUS (CONT’D) 54
- PUMP VFD FAULT STATUS 54
- VFD TEMPERATURE TRENDS 55
- VFD FAULT RESET 55
- VFD FAULT RESET (CONT’D) 56
- SETUP SCREEN 56
- PUMP SETUP SCREEN 57
- CLEAN OUT 57
- CLEAN OUT (CONT’D) 58
- Automatic Cleanout 58
- Manual Cleanout 58
- NORMAL SHUTDOWN 59
- AUTOMATIC SHUTDOWN 59
- Excessive Vibration 59
- Main Bearing Temperatures 59
- Excessive Bowl Speed 60
- Conveyor Clutch Trip 60
- EMERGENCY SHUTDOWN 61
- Electric Power Shutdown 61
- Mechanical Shutdown 61
- SECTION 5 - MAINTENANCE 63
- PREVENTIVE MAINTENANCE 64
- LUBRICATION CHART 65
- GEARBOX OIL LEVEL CHECK 65
- GEARBOX OIL CHANGE 66
- DRIVE BELT REPLACEMENT 67
- PURGE SYSTEM 69
- Bypassing Purge System 69
- Initial Purge Time Setting 70
- Leakage Compensation Test 71
- Rotating Assembly Removal 73
- Cleaning and Inspection 75
- Installation 76
- RECOMMENDED SPARE PARTS 77
- TROUBLESHOOTING 79
- Troubleshooting Procedure 79
- TROUBLESHOOTING (CONT’D) 80
- Troubleshooting Chart 80
- CONTROL COMPONENT INDICATORS 98
- MAINTENANCE 100
- DE-7200VFDCentrifuge 103
- CONTROL ENCLOSURE ASSEMBLY 141
- DE-7200 EX-PROOF 460/480/60/3 141
- 16472-00-002 141
- DE-7200 EX-PROOF 380/400/3 143
- 16472-00-003 143
- DE-7200 EX-PROOF 575/600/60/3 145
- 16472-00-004 145
- DE-7200 460/480/60/3 147
- 16472-00-005 147
- PURPOSE 149
- DE-7200VFDCentrifuge 150
- INSTALLATION 156
- HMI Server Installation 156
- Electric Power Connections 156
- Ethernet Connections 157
- Appendix A-HMIServerSystem 158
- OPERATING HMI SERVER 159
- Startup and Shutdown 159
- Operation 159
- Operation (Cont’d) 160
- REFERENCE DRAWINGS 164
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