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APPENDIX A - VFD CENTRIFUGE HMI SERVER SYSTEM
A-2 15 May 13
Appendix A-HMIServerSystem
INSTALLATION
All safety procedures included in the Operation and Maintenance manual are to be followed when
installing the HMI Server System components. Installation is performed in the following sequence:
• Install server in safe area on a desktop or wall.
• Install Router Switchgear Box on a suitable wall in hazardous area.
Note! If desired, Router Switchgear components mounting plate may be
removed from the explosion-proof box and installed in a non-explosion proof
enclosure in a safe area.
• Connect Ethernet cables between server and pc or laptop.
• Install 1” NPT cable gland in each control cabinet.
• Connect Ethernet cables between routers and centrifuge control cabinets.
• Connect electric power to circuit breaker in Router Switchgear Box.
HMI Server Installation
The HMI Server may be placed on a desktop or mounted to a wall in a non-hazardous area.
Mounting brackets and rubber feet are supplied with the server to facilitate wall or desktop
installation (Figure A-2). Note that the wall mounting brackets have slotted holes to permit minor
position adjustment during installation.
Installing Rubber Feet for Desktop Mounting Installing Wall Mounting Brackets
Figure A-2. Server Mounting Options
Router Switchgear Box Installation
Four mounting lugs are provided on the electrical enclosure for wall mounting. Select a mounting
location that permits the front cover to be opened for accessing the interior components. Refer to
drawing 17647-00 for box dimensions and mounting requirements.
Electric Power Connections
The HMI Server and Router Switchgear Box use 220/240Vac, single-phase, 50/60Hz electric
power. Perform electric power connections as follows:
1. Install a 1” NPT explosion-proof cable gland in Router Switchgear Box to accept power cord.
2. Route 14 AWG (2.5mm) or larger power cable from the customer power source to the circuit
breaker in the Router Switchgear Box (Figure A-3). Strip and secure cables to circuit breaker
terminal.
- DE-7200 Centrifuge 1
- CONTENTS 5
- Section 6
- CONTENTS 7
- SECTION 1 - INTRODUCTION 9
- EQUIPMENT USE 10
- DESCRIPTION 10
- Rotating Assembly 11
- Drive Motors 12
- Control Cabinet 12
- Case and Base 13
- Vibration Switch 13
- MECHANICAL OPERATION 14
- CONTROL SYSTEM 15
- PRODUCT SUPPORT 16
- CONTACT INFORMATION 16
- SECTION 2 - SAFETY 17
- Equipment Handling 18
- Maintenance 19
- Storage 19
- MSDS’S (CONT’D) 20
- SECTION 3 - INSTALLATION 21
- STORAGE 22
- Rotating Assembly and Motors 22
- INSTALLATION SEQUENCE 23
- EQUIPMENT HANDLING 24
- EQUIPMENT HANDLING (CONT’D) 26
- Liquid Discharge 29
- Solid Discharge Chute 29
- EQUIPMENT LEVELING 29
- FEED AND FLUSH CONNECTIONS 31
- COMPRESSED AIR 33
- FEED PUMP 33
- ELECTRIC POWER CONNECTIONS 33
- Connection Options 33
- POLARITY TEST 36
- SENSOR CONNECTIONS 37
- MACHINE STARTUP 38
- GENERAL 39
- SOFTWARE VERSION 39
- OPERATING SAFETY 39
- Purge System Bypass 40
- INITIAL STARTUP 41
- INITIAL STARTUP (CONT’D) 42
- OPERATING INSTRUCTIONS 43
- NORMAL STARTUP 44
- COLD CLIMATE STARTUP 45
- OPERATION 45
- Bowl Speed 47
- Conveyor Differential Speed 47
- Pond Depth 47
- Pond Depth (Cont’d) 48
- BEARING TEMPERATURES 50
- MOTOR TORQUE TREND 50
- SYSTEM DIAGNOSTICS 51
- PERFORMANCE STATUS 51
- ALARM AND FAULT MESSAGES 52
- VFD STATUS 53
- VFD STATUS (CONT’D) 54
- PUMP VFD FAULT STATUS 54
- VFD TEMPERATURE TRENDS 55
- VFD FAULT RESET 55
- VFD FAULT RESET (CONT’D) 56
- SETUP SCREEN 56
- PUMP SETUP SCREEN 57
- CLEAN OUT 57
- CLEAN OUT (CONT’D) 58
- Automatic Cleanout 58
- Manual Cleanout 58
- NORMAL SHUTDOWN 59
- AUTOMATIC SHUTDOWN 59
- Excessive Vibration 59
- Main Bearing Temperatures 59
- Excessive Bowl Speed 60
- Conveyor Clutch Trip 60
- EMERGENCY SHUTDOWN 61
- Electric Power Shutdown 61
- Mechanical Shutdown 61
- SECTION 5 - MAINTENANCE 63
- PREVENTIVE MAINTENANCE 64
- LUBRICATION CHART 65
- GEARBOX OIL LEVEL CHECK 65
- GEARBOX OIL CHANGE 66
- DRIVE BELT REPLACEMENT 67
- PURGE SYSTEM 69
- Bypassing Purge System 69
- Initial Purge Time Setting 70
- Leakage Compensation Test 71
- Rotating Assembly Removal 73
- Cleaning and Inspection 75
- Installation 76
- RECOMMENDED SPARE PARTS 77
- TROUBLESHOOTING 79
- Troubleshooting Procedure 79
- TROUBLESHOOTING (CONT’D) 80
- Troubleshooting Chart 80
- CONTROL COMPONENT INDICATORS 98
- MAINTENANCE 100
- DE-7200VFDCentrifuge 103
- CONTROL ENCLOSURE ASSEMBLY 141
- DE-7200 EX-PROOF 460/480/60/3 141
- 16472-00-002 141
- DE-7200 EX-PROOF 380/400/3 143
- 16472-00-003 143
- DE-7200 EX-PROOF 575/600/60/3 145
- 16472-00-004 145
- DE-7200 460/480/60/3 147
- 16472-00-005 147
- PURPOSE 149
- DE-7200VFDCentrifuge 150
- INSTALLATION 156
- HMI Server Installation 156
- Electric Power Connections 156
- Ethernet Connections 157
- Appendix A-HMIServerSystem 158
- OPERATING HMI SERVER 159
- Startup and Shutdown 159
- Operation 159
- Operation (Cont’d) 160
- REFERENCE DRAWINGS 164
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